Solution-T-Beyond (Shanghai) New Materials Co.,LTD.

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SOLUTION

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Equipment operating in mining, metallurgy, thermal power generation, chemicals, building materials, cement, aggregates and other industries faces multiple challenges of rigor and durability. As a member of the traditional wear-resistant industry, in the past nearly 20 years of industry experience, we deeply understand the urgency of better materials and products to improve the benefits of related enterprises in environmental requirements, safety requirements, sustainable requirements, wear requirements and other aspects. Increasing the durability of products and reducing the related equipment maintenance costs will bring revolutionary changes to our customers, allowing the relevant production departments, operations and maintenance departments to invest more energy in process optimization and production optimization, creating more added value for the enterprise and maintaining the profitability and sustainable development of the enterprise. Another important aspect is that our clients get a really good night's sleep!

Our customers continue to explore in the old and innovative, T-Beyond (Shanghai) New Materials Co.,LTD.(T-BEYOND) will accelerate this process. Our accumulation and experience in leading metal composites, ceramic composites, rubber composites, powder metallurgy, drives us towards this mission.

We provide customers with standardized and customized solutions, one-stop to meet your special requirements and the most harsh challenges in the crushing, screening, grinding, conveying in the production process, such as wear resistance, temperature resistance, corrosion resistance, pressure resistance, high cleanliness. Our expert team and professional and perfect pre-sale, sale and after-sales service will let you exceed your expectations!

Sic ceramic slurry pump and overflow wear-resistant parts

The Sic slurry pump (SIC slurry pump) produced by our company has been tested by practice and application for many years, and has been well received by customers. Its main features are as follows:

• Strong wear resistance: the flow parts are made of silicon carbide material, with excellent wear resistance, our independent research and development, production of silicon carbide ceramic pump, the service life of the flow parts is 5-10 times that of the metal pump, which can significantly reduce the replacement frequency of parts.

• Excellent corrosion resistance: silicon carbide ceramics have stable chemical properties, can resist the erosion of a variety of chemical substances, and are suitable for the transportation of various corrosive media.

• Good impact resistance: After many technical iterations, it can withstand a certain degree of impact and can operate stably under harsh conditions.

• Good high temperature resistance: can maintain stable performance in high temperature environment.

• Good anti-cavitation performance: can effectively reduce the damage of cavitation to the pump.

• Resistance to high temperature thermal shock: it can maintain stable performance in the environment of rapid temperature changes.

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Powder metallurgy

Titanium carbide steel bonded gold is a kind of high manganese steel as a bonding phase, titanium carbide as a hard phase, by powder metallurgy method prepared a new combination of materials, it has the following advantages:

1. Good weldability and castability: the matrix is of high manganese steel type, which exists in a single austenitic phase at room temperature and has high strength, which is conducive to improving the resistance to thermal stress during casting. It can be welded with ordinary high-manganese steel electrode, and can also be connected with the matrix by casting, which is simple to operate, easy to produce, and can reduce manufacturing costs and shorten the production cycle.

2. High hardness and high wear resistance: Rockwell hardness is greater than 60HRC, a large number of high hardness titanium carbide is dispersed in steel binding gold, and the matrix high manganese steel has work hardening characteristics, which greatly improves the wear resistance of the product.

3. Excellent cost performance: Compared with tungsten cobalt carbide, its density is low (about 6.0g/cm³, 40% of tungsten cobalt carbide), which has cost advantages while ensuring performance.

4. Unique comprehensive properties: with typical austenitic structure, with work hardening, excellent welding performance, high impact toughness and other characteristics. Under the action of large impact load, it will produce a strong work hardening ability. While maintaining toughness and plasticity, the hardened layer has good wear resistance.

Application field: It can be used in cement production, glass manufacturing, mining, construction, light industry and other industries of crusher equipment wear-resistant casting accessories, such as crusher high manganese steel hammer head, rolling mortar wall, crushing wall, large jaw plate, vertical grinding plate liner, ball mill liner, counterattack plate breaking hammer, excavator bucket teeth shovel teeth, blast furnace batching device bell-free blast furnace throat charging chway and coal mill roller, etc. It can greatly improve the service life of wear-resistant parts.

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Metal composite ceramic material solutions

Metal composite ceramic wear-resistant products produced by advanced technology such as casting show impressive advantages:

1. Excellent hardness and wear resistance. It can maintain good surface integrity and dimensional stability in the face of high intensity friction and wear, greatly extending the service life of the product and reducing maintenance costs.

2. Excellent high temperature performance. In high temperature environments, cermet materials can still maintain their mechanical strength and chemical stability, making it suitable for a variety of applications under high temperature working conditions, such as building materials, metallurgy and other fields.

3. Combined with the toughness of metal and the high strength and hardness of ceramics, give full play to their respective advantages of material properties, the matrix has both the toughness of metal and the wear resistance of ceramics, through a special composite process, according to the actual wear curve design molding and complex shape manufacturing, to meet the needs of mining, chemical, building materials, metallurgy and other industrial applications.

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Metal Casting

T-Beyond (Shanghai) New Materials Co.,LTD. (T-BEYOND) has many years of experience in the field of composite casting products such as alloy steel, manganese steel, ductile iron, high chromium cast iron, metal composite ceramics, and has the following advantages:

First of all, considering the large and complex curved products with different customer needs, we use 3D printing equipment to replace the traditional woodworking + processing production mold. It can produce parts with complex shapes and diverse contours, almost free from geometric constraints, and its durability is more than 3 times higher than that of traditional wood molds, and it is not easy to deform, easy to maintain, and the production cycle is short. Greatly save labor costs and material processing costs. For your small batch custom samples, mass production to shorten the construction period, to meet a variety of special and personalized needs.

Secondly, we have simulated the optimization process many times through professional casting simulation software, and carried out large-scale production after the completion of sample trial production, sharing the mold cost, making the production cost of a single part relatively low, especially in mass production advantages are more prominent.

Furthermore, a small sample of metal is prefabricated and the chemical composition and mechanical properties of the metal sample are tested. Through reasonable casting process and subsequent heat treatment, products with dense structure can be obtained, with high strength, hardness and wear resistance, and can maintain stable performance in harsh working environments.

In addition, the casting process also enables efficient utilization of materials. Compared with the traditional casting processing method, it reduces the waste of materials, improves the utilization rate of raw materials, and conforms to the concept of sustainable development.

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Ceramic

Our joint research and development of a number of university disciplines and scientific research institutions with independent intellectual property rights of the new toughened zirconia ceramic materials, widely used in various types of wear resistance, corrosion resistance and other harsh conditions, and can be customized to achieve the best use of the shape and composition. Among them, the leading ceramic grinding media grinding media exceeds the service life of more than 10% of the same type of friends company in many application fields. Our ceramic grinding media products have the following significant advantages:

• High hardness: has a high hardness, can withstand greater pressure and wear.

• High toughness: Compared with traditional ceramic balls, its toughness is better, overcoming the inherent brittleness of the ceramic itself, and it is not easy to break when subjected to impact.

• Good wear resistance: Excellent wear resistance, can extend the service life. For example, its wear resistance is 15 times that of alumina ceramics.

• Low coefficient of friction: Low coefficient of friction, can reduce energy loss and wear, after grinding, surface finish is higher, extremely smooth, further reduce the coefficient of friction.

• Strong corrosion resistance: It can resist the erosion of a variety of chemicals.

• Good impact resistance: can withstand a certain degree of shock and vibration, suitable for more complex working conditions.

• Good high temperature resistance: stable performance under high temperature environment.

Toughening zirconia ceramic grinding media by adding other ingredients in zirconia ceramics or using a specific process, so that it in maintaining the original advantages of zirconia ceramics on the basis of toughness has been significantly improved, thus expanding its application field, can be widely used in ball mill, stirring mill, ISA mill, polishing machine, grinding machine, vertical mill, tower mill and other equipment grinding media, And mechanical seals, bearings and other need high hardness, high wear resistance and high toughness occasions.

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Rubber pump and overflow wear-resistant parts

We have the best special wear-resistant rubber materials in the domestic industry, and use them in our slurry pump products:

Generally, the slurry transported contains abrasive particles such as quartz, quartz hardness is harder than high-chromium metal wear-resistant alloy, the use of high-chromium wear-resistant alloy will form high-speed cutting, resulting in a shorter life.

The rubber pump produced by our company has excellent corrosion resistance and wear resistance, and can maintain stable performance in contact with various corrosive and silicon-containing media such as slurry, greatly extending the service life, and the comprehensive service life is 1.5-2 times that of ordinary high-chromium materials. At the same time, vacuum pumping during slurry pump operation will cause honeycomb wear on the alloy surface, and special wear-resistant rubber can effectively avoid such problems.

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Rubber ceramic Composite

Our company uses the leading process to produce rubber ceramic composite wear-resistant plate advantages are as follows:

• Rubber ceramic composite wear-resistant plate combines the elasticity of rubber and the hardness of ceramics, and its wear resistance is significantly better than that of general metal materials, which can effectively resist the wear of various materials and extend the service life of equipment.

• Due to the good flexibility and toughness of rubber, it can effectively cushion the impact force and avoid serious damage caused by impact.

• Can be cut and assembled according to the actual needs of the equipment, is not limited by shape and size, and can better adapt to various working conditions.

• The characteristics of ceramics make them have good application prospects in corrosive situations.

• Special occasions rubber ceramic composite wear-resistant plate also has thermal insulation, sound insulation and other functions, can improve the working environment to a certain extent.

• The hot vulcanization process or specific adhesive can be firmly pasted or vulcanized on the surface of the equipment to ensure that there will be no falling off during use and ensure the safe operation of the equipment.

Application: Can be widely used in coal power, metallurgy, mining, port, chemical and other industries of material handling system, such as coal conveying system, ore crushing system, cement production system and other vulnerable to wear equipment and components, such as material conveying pipe, hopper, silo, mixer, crusher and so on.

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